Coating · zinc diffusion

Sherardized

A zinc diffusion coating: parts are heated in a drum with zinc powder below the melting point of zinc. The layer follows threads and edges evenly. Specified in classes by minimum thickness in EN ISO 17668.

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How Sherardized protects the joint.

01Diffusion, not a deposit on topZinc diffuses into the steel surface and forms zinc-iron layers.
02Even on threadsThe layer follows the shape of the part, including threads and edges.
03No electrolysisNo electroplating step – used for high-strength and hardened parts where hydrogen embrittlement must be avoided.

Where we use it.

01High-strength fastenersBolts and screws where electroplating is not wanted.
02Small parts in bulkProcessed in a rotating drum.
03Fine tolerancesParts where an even layer on the thread matters more than maximum thickness.

Thickness, fit and threads.

15 · 30 · 45µm

Classes from EN ISO 17668, by minimum local thickness. The layer adds to the outside dimensions – threads need extra clearance.

Sherardized – Thickness, fit and threads.
Class (EN ISO 17668)Minimum thickness
Class 1515 µm
Class 3030 µm
Class 4545 µm

From bare steel to coated part.

01ReinigenCleaning to bare steel.
02DrumParts tumble with zinc powder in a sealed, heated drum.
03DiffusionZinc diffuses into the surface below its melting point (419 °C).
04CheckLayer thickness checked against the ordered class.

Questions we get about Sherardized.

Sherardized or hot-dip galvanized?
Sherardizing gives a more even layer on threads at lower process temperature; HDG is thicker.
Which class do I need?
Thicker classes give longer life but need more thread clearance. Tell us the environment and thread.
Is there a hydrogen-embrittlement risk?
Sherardizing involves no electroplating step – one reason it is chosen for hardened parts.

Quote, compare or ask.

Reviewed October 2026 by HBS Solutions. Based on EN ISO 17668. Corrosion results always belong to a complete system (pretreatment, coating, thickness) – ask us for the data sheet of the system you order.

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